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Foam Plastics Market - By Type (Polyurethane, Polystyrene, Polyolefin, Phenolic), By Application (Building & Construction, Packaging, Automotive, Furniture & Bedding, Footwear, Sports & Recreational), By Sales Channel & Forecast, 2024 - 2032

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  • Alchemie Ltd.
  • BASF SE
  • Berry Global Inc.
  • Covestro
  • D & W Fine Pack LLC
  • Dart Container Corporation
  • Genpak, LLC
  • Groupe Guillin SA
  • Hexion Inc.
  • Huntsman International LLC
  • Pactiv LLC
  • Sealed Air Corporation
  • Sirap Gema S.p.a
  • Tekni-Plex, Inc.
  • UFP Technologies, Inc.
ksm 24.08.12

Foam plastics market size is anticipated to register over 5.6% CAGR between 2024 and 2032, driven by rising application across various industries. Foam plastics are utilized for insulation, roofing, and flooring due to their excellent thermal and acoustic insulation properties. For instance, in September 2023, Covestro and Selena Group collaborated to create sustainable PU foams for enhancing building thermal insulation. The rising demand for energy-efficient buildings and the implementation of stringent energy conservation regulations are driving the product uptake. The automotive industry is also significantly contributing to the market expansion by leveraging foam plastics for lightweighting vehicles to enhance fuel efficiency and reduce carbon emissions.

Foam plastics offer superior cushioning and protection, making them ideal for packaging fragile and delicate items. The rise of e-commerce has further amplified the need for efficient and reliable packaging solutions. Technological advancements, such as the development of biodegradable and eco-friendly foams, are helping to address environmental concerns while catering to the growing consumer preference for sustainable products. Moreover, the healthcare sector also utilizes these plastics in medical devices, prosthetics, and cushioning materials

The industry is classified into type, application, sales channel and region.

Based on type, the foam plastics market value from the polystyrene segment will witness significant CAGR through 2032 due to its versatile applications and cost-effectiveness. Polystyrene foam, known for its excellent insulation properties, lightweight nature, and ease of molding, is widely used in the construction industry for thermal insulation and soundproofing. Of late, the food and beverage (F&B) sector is also relying on polystyrene foams for disposable containers and cups due to its ability to maintain temperature and structural integrity.

Foam plastics market size from the furniture & bedding application segment is slated to generate notable gains during 2024-2032 owing to the increasing demand for comfort, durability, and versatility in home and office furnishings. Foam plastics are extensively used in mattresses, sofas, chairs, and other upholstered furniture given their ability to provide superior cushioning, support, and resilience. Lightweight and customizable properties allow manufacturers to design innovative and aesthetically pleasing furniture pieces. The rise in consumer preference for high-quality, ergonomic furniture that enhances comfort and promotes better sleep will further add to segment growth.

Asia Pacific foam plastics industry will record sustained growth through 2032, driven by rapid industrialization and urbanization in China, India, and Southeast Asian nations. The expanding automotive sector, supported by increasing vehicle production and sales, is boosting the demand for lightweight and efficient materials. The growing middle-class population and rising disposable incomes are leading to higher consumption of consumer goods and electronics, where foam plastics are used for packaging and protective purposes. The government initiatives for promoting energy efficiency and sustainable construction practices are also driving the regional market growth.

Table of Contents

Chapter 1 Methodology & Scope

  • 1.1 Market scope & definition
  • 1.2 Base estimates & calculations
  • 1.3 Forecast calculation
  • 1.4 Data sources
    • 1.4.1 Primary
    • 1.4.2 Secondary
      • 1.4.2.1 Paid sources
      • 1.4.2.2 Public sources

Chapter 2 Executive Summary

  • 2.1 Industry 360 degree synopsis

Chapter 3 Industry Insights

  • 3.1 Industry ecosystem analysis
    • 3.1.1 Key manufacturers
    • 3.1.2 Distributors
    • 3.1.3 Profit margins across the industry
  • 3.2 Industry impact forces
    • 3.2.1 Growth drivers
    • 3.2.2 Market challenges
    • 3.2.3 Market opportunity
      • 3.2.3.1 New opportunities
      • 3.2.3.2 Growth potential analysis
  • 3.3 Raw material landscape
    • 3.3.1 Manufacturing trends
    • 3.3.2 Technology evolution
      • 3.3.2.1 Sustainable manufacturing
        • 3.3.2.1.1 Green practices
        • 3.3.2.1.2 Decarbonization
    • 3.3.3 Sustainability in raw materials
    • 3.3.4 Raw material pricing trends (USD/Ton)
      • 3.3.4.1 North America
      • 3.3.4.2 Europe
      • 3.3.4.3 Asia Pacific
      • 3.3.4.4 Latin America
      • 3.3.4.5 Middle East & Africa
  • 3.4 Regulations & market impact
  • 3.5 Porter's analysis
  • 3.6 PESTEL analysis

Chapter 4 Competitive Landscape, 2023

  • 4.1 Company market share analysis
  • 4.2 Competitive positioning matrix
  • 4.3 Strategic outlook matrix

Chapter 5 Market Size and Forecast, By Type, 2021-2032 (USD Million, Kilo Tons)

  • 5.1 Key trends
  • 5.2 Polyurethane
  • 5.3 Polystyrene
  • 5.4 Polyolefin
  • 5.5 Phenolic
  • 5.6 Others

Chapter 6 Market Size and Forecast, By Application, 2021-2032 (USD Million, Kilo Tons)

  • 6.1 Key trends
  • 6.2 Building & construction
  • 6.3 Packaging
  • 6.4 Automotive
  • 6.5 Furniture & bedding
  • 6.6 Footwear
  • 6.7 Sports & recreational
  • 6.8 Others

Chapter 7 Market Size and Forecast, By Sales Channel, 2021-2032 (USD Million, Kilo Tons)

  • 7.1 Key trends
  • 7.2 Direct sales
  • 7.3 Indirect sales

Chapter 8 Market Size and Forecast, By Region, 2021-2032 (USD Million, Kilo Tons)

  • 8.1 Key trends
  • 8.2 North America
    • 8.2.1 U.S.
    • 8.2.2 Canada
  • 8.3 Europe
    • 8.3.1 Germany
    • 8.3.2 UK
    • 8.3.3 France
    • 8.3.4 Italy
    • 8.3.5 Spain
    • 8.3.6 Rest of Europe
  • 8.4 Asia Pacific
    • 8.4.1 China
    • 8.4.2 India
    • 8.4.3 Japan
    • 8.4.4 South Korea
    • 8.4.5 Australia
    • 8.4.6 Rest of Asia Pacific
  • 8.5 Latin America
    • 8.5.1 Brazil
    • 8.5.2 Mexico
    • 8.5.3 Argentina
    • 8.5.4 Rest of Latin America
  • 8.6 MEA
    • 8.6.1 Saudi Arabia
    • 8.6.2 UAE
    • 8.6.3 South Africa
    • 8.6.4 Rest of MEA

Chapter 9 Company Profiles

  • 9.1 Alchemie Ltd.
  • 9.2 BASF SE
  • 9.3 Berry Global Inc.
  • 9.4 Covestro
  • 9.5 D & W Fine Pack LLC
  • 9.6 Dart Container Corporation
  • 9.7 Genpak, LLC
  • 9.8 Groupe Guillin SA
  • 9.9 Hexion Inc.
  • 9.10 Huntsman International LLC
  • 9.11 Pactiv LLC
  • 9.12 Sealed Air Corporation
  • 9.13 Sirap Gema S.p.a
  • 9.14 Tekni-Plex, Inc.
  • 9.15 UFP Technologies, Inc.
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