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The Future of Nonwoven Battery Separators to 2030

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This report examines the key market drivers and trends for nonwoven battery separators for the period 2025-2030.

Key facts:

  • In 2025, nonwovens used in battery separators globally accounted for 155,600 tonnes, valued at $1.7 billion
  • By 2030, consumption is projected to grow at 12.5% CAGR to reach 280,000 tonnes, valued at $4.0 billion.

High growth rates in value represent a move toward more complex, higher performance battery separators used in newer battery types. Lithium-ion battery separators compete primarily with high priced extruded polymer films while most other battery types split usage among low cost paper and conventional nonwovens. As demand increases for lithium-ion batteries, so too will nonwoven penetration in lithium-ion battery separators, and value will grow.

Definition:

A battery separator is a thin, porous material which acts as a barrier between the anode and cathode. The battery separator maintains the uniformity of electrolytes within the electrolyte solution; it allows ion flow freely between the anode and cathode, and prevents electrons from flowing through, forcing them to follow a designed pathway around the separator, and provides mechanical stability to the entire battery structure.

Key Questions:

  • Which sectors will see the most growth in the battery separator market?
  • How will changes to regulation affect the market?
  • What are the biggest challenges facing the market for nonwoven battery separators?
  • How will technology advances drive demand for high-performance nonwovens?

This report is essential to:

  • Raw material suppliers
  • Nonwoven converters and producers
  • Battery manufacturers

Table of Contents

Executive summary

Introduction and methodology

  • Objectives
  • Scope
  • Methodology
  • Definitions
    • Specific definitions for battery separator market
    • General nonwoven definitions

Key drivers and trends

  • Introduction
  • Supply chain
    • Fibres/polymers
    • Nonwovens producers
    • Battery separator producers
    • Battery producers
  • Drivers and trends
    • Battery safety
    • Electric vehicle (EV) growth
    • Energy storage systems (ESS) growth
    • Regulations
    • Technology advances

Battery separator market by process

  • Introduction
    • Polymer films/sheets
    • Specialty paper
  • Nonwovens by process for battery separators
  • Nonwoven processes used in battery separators
    • Wetlaid
    • Spunlaid
    • Other nonwovens

Battery separator market by material type

  • Introduction
  • Materials in nonwovens for battery separators
  • Fibres
  • Polymers

Battery separator market by type/end use

  • Introduction
  • Nonwovens by battery type and end use
    • Lithium-ion battery separator markets
    • Nickel cadmium battery separator markets
    • Nickel metal hydride battery separator markets
    • Lead acid battery separator markets
    • Other battery separator markets
  • Nonwovens for battery separators by end use

Battery separator market by region

  • Introduction
  • Europe
    • Analysis
    • Nonwovens for battery separators in Europe
  • North America
    • Analysis
    • Nonwovens for battery separators in North America
  • South America
    • Analysis
    • Nonwovens for battery separators in South America
  • Asia
    • Analysis
    • Nonwovens for battery separators in Asia
  • Rest of the world (RoW)

Tables

  • Global consumption of nonwovens in battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Key drivers/trends for nonwovens for battery separators, 2025
  • Battery separator market by process, 2020-30 ('000 tonnes, million m2, $ million)
  • Nonwoven battery separator market by process, 2020-30 ('000 tonnes, million m2, $ million)
  • Wetlaid nonwovens for battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Spunlaid nonwovens for battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Other nonwovens for battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Nonwovens for battery separators market by material, 2020-30 ('000 tonnes, million m2, $ million)
  • Nonwovens in battery separators market by fibre type 2020-30, by value ($ million)
  • Polypropylene fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Polyamide fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Polyester fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Glass fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Rayon/lyocell fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Other fibre for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Nonwovens for battery separators market by polymer materials, 2020-30, by volume ('000 tonnes, $ million)
  • Polypropylene polymer for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Polyester polymer for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Polyethylene polymer for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Other polymer for nonwovens in battery separators market 2020-30, by volume and value ('000 tonnes and $ million)
  • Global nonwovens consumption in battery separators by battery type and end use, 2020-30 ('000 tonnes, million m2, $ million)
  • Global nonwovens consumption and sales for lithium-ion battery separators, 2020-30
  • Global nonwovens consumption and sales for nickel cadmium battery separators, 2020-30
  • Global nonwovens consumption and sales for nickel metal hydride battery separators, 2020-30
  • Global nonwovens consumption and sales for lead acid battery separators, 2020-30
  • Global nonwovens consumption and sales for other battery separators, 2020-30
  • Global nonwovens consumption for battery separators by end use, 2020-30 ('000 tonnes, million m2)
  • Global nonwovens sales for battery separators by end use, 2020-30 ($ million)
  • Global consumption of nonwovens for battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Consumption of nonwovens for battery separators by geographic region, 2020-30 ('000 tonnes)
  • Global consumption of nonwovens for battery separators by geographic region, 2020-30 (million m2, $ million)
  • European consumption of nonwovens for battery separators, 2020-30 ('000 tonnes, million m2, $ million)
  • Western European consumption of nonwovens for battery separators by country/region, 2020-30 ('000 tonnes, million m2, $ million)
  • Eastern European consumption of nonwovens for battery separators by country/region, 2020-30 ('000 tonnes, million m2, $ million)
  • European consumption of nonwovens for battery separators by end use, 2020-30 ('000 tonnes, million m2, $ million)
  • North American consumption of nonwovens for battery separators by country/region, 2020-30 ('000 tonnes, million m2, $ million)
  • North American consumption of nonwovens for battery separators by end use, 2020-30 ('000 tonnes, million m2, $ million)
  • South American consumption of nonwovens for battery separators by country/region, 2020-30 ('000 tonnes, million m2, $ million)
  • South American consumption of nonwovens for battery separators by end use, 2020-30 ('000 tonnes, million m2, $ million)
  • Asian consumption of nonwovens for battery separators by country/region, 2020-30 ('000 tonnes, million m2, $ million)
  • Asian consumption of nonwovens for battery separators by end use, 2020-30 ('000 tonnes, million m2, $ million)
  • RoW consumption of nonwovens for battery separators by end use, 2020-30 ('000 tonnes, million m2, $ million)

Figures

  • Nonwovens by process for battery separators, 2025, 2030 (value in $)
  • Nonwovens for battery separators market share by material type in tonnes, 2025
  • Market share for nonwovens for battery separators (tonnes) by region, 2025, 2030
  • Market share for nonwovens for battery separators (sales $) by region, 2025, 2030
  • Typical battery structure
  • Supply chain for nonwovens for battery separators
  • Battery separator market by substrate type, 2025, 2030 (% value in $)
  • Nonwovens by process for battery separators, 2025, 2030 (value in $)
  • Nonwovens for battery separators market share by material type in tonnes, 2025
  • Nonwovens for battery separators market share by material type in tonnes, 2030
  • Market levels for nonwovens in battery separators, 2025
  • Global nonwovens consumption by battery type, 2025 ('000 tonnes)
  • Market share for nonwovens for battery separators (tonnes) by region, 2025, 2030
  • Market share for nonwovens for battery separators (sales $) by region, 2025, 2030
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