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Electric Vehicle Cables Market Forecasts to 2030 - Global Analysis By Component, Electric Vehicle Type, Insulation Material, Application and By Geography

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  • 3M Company
  • BESEN Group
  • Continental AG
  • Daihen Corporation
  • Eaton Corporation
  • Furukawa Electric Co
  • Leoni AG
  • Prysmian Group
  • Schneider Electric
  • Sumitomo Electric Industries
  • TE Connectivity
  • Yazaki Corporation
AJY 24.11.22

According to Stratistics MRC, the Global Electric Vehicle Cables Market is accounted for $10.27 billion in 2024 and is expected to reach $29.75 billion by 2030 growing at a CAGR of 19.4% during the forecast period. Electric vehicle (EV) cables are specialized wiring systems designed to safely transmit electricity between EVs and charging stations or power sources. These cables are crucial for the efficient and reliable charging of electric vehicles, ensuring optimal performance and safety. Typically made with durable, high-quality materials, they feature robust insulation to withstand environmental conditions, including temperature variations and moisture. They support both alternating current (AC) and direct current (DC) charging, allowing for flexible charging options at home or public stations.

According to IEA, Increasing income drove the whole range of electric motors on the world's roads to 26 million, up 60% relative to 2021, with BEVs accounting for over 70% of the general annual boom, as in preceding years.

Market Dynamics:

Driver:

Increasing sales of electric vehicles

As more consumers adopt EVs, the need for reliable, high-performance cables that can handle increased voltage and current becomes paramount. These cables facilitate not only the charging process but also enhance the overall safety and durability of EV systems. Manufacturers are innovating to produce cables that are lighter, more flexible, and resistant to environmental factors, catering to the evolving needs of the market. Additionally, as charging infrastructure expands globally, the integration of advanced cable technologies supports faster charging solutions, making EVs more appealing to potential buyers. This growth in the EV market consequently drives investments in cable technology, leading to enhanced production processes and a wider range of products that meet stringent safety and efficiency standards, ultimately supporting the transition to sustainable transportation.

Restraint:

Regulatory issues

The growth of the electric vehicle (EV) market is increasingly hampered by regulatory issues surrounding EV cables. These cables are essential for efficient charging and performance, yet inconsistent regulations across regions create significant challenges. Variations in safety standards, compatibility requirements, and certification processes can lead to confusion among manufacturers and consumers alike. For instance, different jurisdictions may mandate specific materials or design features, complicating the development of universally applicable solutions.

Opportunity:

Expansion of charging networks

The expansion of charging networks is significantly enhancing the infrastructure for electric vehicle (EV) cables, leading to improved accessibility and convenience for EV users. As more charging stations are deployed across urban and rural areas, the demand for robust, high-performance cables increases to support faster charging and higher power levels. Innovations in cable technology, such as improved insulation materials and increased conductivity, ensure that EV cables can handle the rising load and environmental challenges. Moreover, standardized charging solutions are emerging, allowing for interoperability among different EV models and charging stations. This expansion not only boosts consumer confidence in EV adoption but also supports the transition to sustainable transportation.

Threat:

Market fragmentation

Market fragmentation in the electric vehicle (EV) cable sector poses significant challenges to industry growth and efficiency. With numerous manufacturers producing a wide array of cable types, varying standards, and inconsistent quality, the market lacks cohesion. This fragmentation leads to difficulties in compatibility, as EVs from different brands may require specific cables that do not universally fit. Diverse regulatory requirements across regions can complicate compliance, hindering manufacturers from scaling operations effectively. The resultant inefficiencies drive up costs and create barriers for new entrants, stifling innovation. Consumers may also face confusion when navigating a crowded marketplace, impacting their purchasing decisions.

Covid-19 Impact:

The COVID-19 pandemic significantly impacted the electric vehicle (EV) cables market, disrupting supply chains and manufacturing processes. Initially, lockdowns and restrictions led to factory closures and reduced workforce availability, resulting in production delays. This hindered the timely supply of essential components needed for EV infrastructure, such as charging stations and battery systems. A surge in demand for electric vehicles during the pandemic highlighted the existing supply chain vulnerabilities, causing price fluctuations and shortages in key materials like copper and aluminum, which are crucial for cable production.

The Connectors/Terminals segment is expected to be the largest during the forecast period

Connectors/Terminals segment is expected to dominate the largest share over the estimated period. As the demand for electric vehicles surges, the need for high-quality, efficient electrical connections becomes paramount. Advanced connectors and terminals ensure optimal conductivity, reduce energy loss, and withstand harsh environmental conditions. Innovations such as lightweight materials and improved designs enhance durability and ease of installation, contributing to streamlined manufacturing processes. Additionally, the integration of smart technology within connectors allows for better monitoring of electrical systems, improving safety and efficiency. This segment also focuses on sustainability, utilizing recyclable materials to align with eco-friendly initiatives in the automotive industry.

The Thermoplastic Elastomer segment is expected to have the highest CAGR during the forecast period

Thermoplastic Elastomer segment is estimated to grow at a rapid pace during the forecast period by combining the beneficial properties of rubber and plastic. TPEs provide excellent flexibility, durability, and weather resistance, making them ideal for the demanding environments that EV cables often encounter. These materials offer superior electrical insulation, ensuring safety and performance in high-voltage applications. Additionally, TPEs are lightweight, which helps reduce the overall weight of EV systems, contributing to improved energy efficiency and range. Their ease of processing allows for complex designs and customization, facilitating the integration of advanced features like integrated strain relief and moisture resistance.

Region with largest share:

North America region is poised to hold the largest share of the market throughout the extrapolated period. As governments and consumers alike pivot toward sustainable mobility solutions, the demand for electric vehicles continues to surge. This shift necessitates robust, high-quality EV cables that ensure efficient power transfer and safety during charging. Technological innovations are being prioritized to enhance cable performance, accommodating higher voltage levels and improving thermal management.

Region with highest CAGR:

Europe region is estimated to witness the highest CAGR during the projected time frame by creating a framework that promotes sustainable transportation. Stricter emissions targets and incentives for EV adoption have led to increased demand for robust charging infrastructure, necessitating advanced cable solutions. Regulations ensure safety, interoperability, and environmental standards, driving innovation in cable technology. For instance, the EU's Green Deal and the Fit for 55 package aim to reduce carbon emissions, which directly influences investments in EV infrastructure, including high-quality cables designed for fast charging and efficiency.

Key players in the market

Some of the key players in Electric Vehicle Cables market include 3M Company, BESEN Group, Continental AG, Daihen Corporation, Eaton Corporation, Furukawa Electric Co, Leoni AG, Prysmian Group, Schneider Electric, Sumitomo Electric Industries, TE Connectivity and Yazaki Corporation.

Key Developments:

In March 2024, US power management company Eaton announced the launch of its new modular data center solution. Eaton's SmartRack modular data center combines racks, cooling, and service enclosures to withstand up to 150kW of equipment load. The solution is designed for organizations looking to meet the growing demand for edge computing, machine learning, and AI.

In May 2023, Sumitomo Electric Industries, Ltd. announced to establish the world's largest factory for electric vehicle wiring harnesses in Egypt, with a USD 100 million investment and construction area of 150,000 square meters.

Components Covered:

  • Connectors/Terminals
  • Fuses
  • Wires
  • Other Components

Electric Vehicle Types Covered:

  • Hybrid Electric Vehicle
  • Battery Electric Vehicle
  • Plug-in Hybrid Electric Vehicle
  • Other Electric Vehicle Types

Insulation Materials Covered:

  • Fluoro-polymers
  • Silicon Rubber Insulation
  • Thermoplastic Elastomer
  • Other Insulation Materials

Applications Covered:

  • Charging Management
  • Power Electronics
  • Onboard Charging Systems
  • Other Applications

Regions Covered:

  • North America
    • US
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • Italy
    • France
    • Spain
    • Rest of Europe
  • Asia Pacific
    • Japan
    • China
    • India
    • Australia
    • New Zealand
    • South Korea
    • Rest of Asia Pacific
  • South America
    • Argentina
    • Brazil
    • Chile
    • Rest of South America
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Qatar
    • South Africa
    • Rest of Middle East & Africa

What our report offers:

  • Market share assessments for the regional and country-level segments
  • Strategic recommendations for the new entrants
  • Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
  • Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
  • Strategic recommendations in key business segments based on the market estimations
  • Competitive landscaping mapping the key common trends
  • Company profiling with detailed strategies, financials, and recent developments
  • Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

  • Company Profiling
    • Comprehensive profiling of additional market players (up to 3)
    • SWOT Analysis of key players (up to 3)
  • Regional Segmentation
    • Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
  • Competitive Benchmarking
    • Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

Table of Contents

1 Executive Summary

2 Preface

  • 2.1 Abstract
  • 2.2 Stake Holders
  • 2.3 Research Scope
  • 2.4 Research Methodology
    • 2.4.1 Data Mining
    • 2.4.2 Data Analysis
    • 2.4.3 Data Validation
    • 2.4.4 Research Approach
  • 2.5 Research Sources
    • 2.5.1 Primary Research Sources
    • 2.5.2 Secondary Research Sources
    • 2.5.3 Assumptions

3 Market Trend Analysis

  • 3.1 Introduction
  • 3.2 Drivers
  • 3.3 Restraints
  • 3.4 Opportunities
  • 3.5 Threats
  • 3.6 Application Analysis
  • 3.7 Emerging Markets
  • 3.8 Impact of Covid-19

4 Porters Five Force Analysis

  • 4.1 Bargaining power of suppliers
  • 4.2 Bargaining power of buyers
  • 4.3 Threat of substitutes
  • 4.4 Threat of new entrants
  • 4.5 Competitive rivalry

5 Global Electric Vehicle Cables Market, By Component

  • 5.1 Introduction
  • 5.2 Connectors/Terminals
  • 5.3 Fuses
  • 5.4 Wires
  • 5.5 Other Components

6 Global Electric Vehicle Cables Market, By Electric Vehicle Type

  • 6.1 Introduction
  • 6.2 Hybrid Electric Vehicle
  • 6.3 Battery Electric Vehicle
  • 6.4 Plug-in Hybrid Electric Vehicle
  • 6.5 Other Electric Vehicle Types

7 Global Electric Vehicle Cables Market, By Insulation Material

  • 7.1 Introduction
  • 7.2 Fluoro-polymers
  • 7.3 Silicon Rubber Insulation
  • 7.4 Thermoplastic Elastomer
  • 7.5 Other Insulation Materials

8 Global Electric Vehicle Cables Market, By Application

  • 8.1 Introduction
  • 8.2 Charging Management
  • 8.3 Power Electronics
  • 8.4 Onboard Charging Systems
  • 8.5 Other Applications

9 Global Electric Vehicle Cables Market, By Geography

  • 9.1 Introduction
  • 9.2 North America
    • 9.2.1 US
    • 9.2.2 Canada
    • 9.2.3 Mexico
  • 9.3 Europe
    • 9.3.1 Germany
    • 9.3.2 UK
    • 9.3.3 Italy
    • 9.3.4 France
    • 9.3.5 Spain
    • 9.3.6 Rest of Europe
  • 9.4 Asia Pacific
    • 9.4.1 Japan
    • 9.4.2 China
    • 9.4.3 India
    • 9.4.4 Australia
    • 9.4.5 New Zealand
    • 9.4.6 South Korea
    • 9.4.7 Rest of Asia Pacific
  • 9.5 South America
    • 9.5.1 Argentina
    • 9.5.2 Brazil
    • 9.5.3 Chile
    • 9.5.4 Rest of South America
  • 9.6 Middle East & Africa
    • 9.6.1 Saudi Arabia
    • 9.6.2 UAE
    • 9.6.3 Qatar
    • 9.6.4 South Africa
    • 9.6.5 Rest of Middle East & Africa

10 Key Developments

  • 10.1 Agreements, Partnerships, Collaborations and Joint Ventures
  • 10.2 Acquisitions & Mergers
  • 10.3 New Product Launch
  • 10.4 Expansions
  • 10.5 Other Key Strategies

11 Company Profiling

  • 11.1 3M Company
  • 11.2 BESEN Group
  • 11.3 Continental AG
  • 11.4 Daihen Corporation
  • 11.5 Eaton Corporation
  • 11.6 Furukawa Electric Co
  • 11.7 Leoni AG
  • 11.8 Prysmian Group
  • 11.9 Schneider Electric
  • 11.10 Sumitomo Electric Industries
  • 11.11 TE Connectivity
  • 11.12 Yazaki Corporation
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