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Major battery manufacturers and automotive OEMs are planning to mass-produce all-solid-state batteries. However, large-scale production of these batteries is expected to take 5-10 years. In the meantime, there's increasing interest in semi-solid-state batteries due to their potential safety, longevity, and cost advantages over conventional lithium-ion batteries (LiBs). This anticipation is driving many companies, especially in China, to announce mass production plans for semi-solid-state batteries.
Semi-solid-state batteries serve as a transitional product between liquid-state and solid-state batteries. They incorporate a portion of electrolyte within the battery to enhance the interface. Compared to liquid-state batteries, semi-solid-state batteries necessitate minimal alterations to the material system, utilize separators and liquid electrolytes, and can decrease the volume of liquid electrolyte present. This reduction can enhance battery energy density and safety. Moreover, the manufacturing processes for semi-solid-state batteries closely align with traditional lithium-ion battery techniques and equipment.
In semi-solid-state batteries, the addition of a liquid can enhance ion transport through the composite material without compromising electron transport, leading to improved electrochemical performance of the electrodes. This requires a low-resistance ion transport through the solid/liquid interface. Recent in-situ polymerization techniques have been employed to reduce the liquid content by solidifying the original liquid components of the semi-solid-state battery.
Organic-inorganic composite solid electrolytes, one of the most prevalent forms in semi-solid-state batteries, combine the advantages of both organic and inorganic solid electrolytes. These composite materials, typically consisting of oxide solid electrolytes and polymer electrolytes, exhibit exceptional tensile strength and mechanical properties, excellent processability, and adequate ion conductivity, making them suitable for large-scale production.
The development of semi-solid-state batteries is primarily being driven by Chinese companies, including CATL, WeLion, Qingtao Energy, Ganfeng Lithium, Guoxuan, Farasis, and Tailan. Additionally, LGES, Factorial Energy, SES, and ProLogium are also independently or collaboratively developing this technology with automotive OEMs.
At the 2023 Shanghai Auto Show, CATL unveiled its highly anticipated Condensed Battery, grabbing industry attention. This groundbreaking technology utilizes a high-power bionic condensed electrolyte and features an adaptive micro-level network structure. These innovations enhance dynamic performance and lithium ion transport efficiency, resulting in an impressive cell energy density of 500 Wh/kg, surpassing conventional lithium-ion batteries. Moreover, CATL's innovation extends to stability and production capabilities, promising a reliable and scalable solution for electric vehicles in the future.
The application of solid-state batteries has already begun, and the NIO ET7 equipped with WeLion's 360Wh/kg semi-solid-state battery, boasting 150kWh, achieved a range of 1145km, surpassing conventional batteries. It's reported that mass production started in April 2024.
According to SNE Research, global solid-state battery production capacity is expected to reach approximately 168GWh by 2030 and 300GWh by 2035. In terms of overall battery market share, it is projected to peak at around 6.55% in 2033 from approximately 5.7% in 2030, before declining to 5.7% again by 2035 as solid-state batteries are widely adopted.