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Automated Industrial Quality Control Market Forecasts to 2032 - Global Analysis By Solution, Inspection, Component, Application, End User and By Geography

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  • ATS Automation
  • Balluff GmbH
  • Banner Engineering Corp.
  • Basler AG
  • Beckhoff Automation
  • Cognex Corporation
  • FLIR Systems
  • Hexagon AB
  • Honeywell International Inc.
  • IFM Electronic GmbH
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  • Mitsubishi Electric Corporation
  • Omron Corporation
  • Rockwell Automation Inc.
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  • Zebra Technologies
JHS 25.06.19

According to Stratistics MRC, the Global Automated Industrial Quality Control (Qc) Market is accounted for $0.5 billion in 2025 and is expected to reach $0.8 billion by 2032 growing at a CAGR of 7.3% during the forecast period. Automated Industrial Quality Control (QC) leverages technologies such as AI, sensors, and machine vision to enhance precision in manufacturing assessments. These systems replace manual inspection methods, ensuring consistent defect detection, regulatory compliance, and process optimization. By integrating automation, industries can minimize human error, improve efficiency, and maintain high product reliability. Automated QC solutions are widely adopted across various sectors, reducing operational costs and enhancing workflow accuracy. Their implementation streamlines quality assurance, supporting sustainable production and adherence to industry standards.

Market Dynamics:

Driver:

Rising demand for high-quality products and zero-defect manufacturing

Industries are increasingly adopting advanced inspection technologies to enhance precision, minimize defects, and ensure compliance with stringent quality standards. Automated QC systems enable real-time monitoring, reducing human error and improving production efficiency. As manufacturers strive for operational excellence, the integration of AI-driven analytics and machine vision solutions is becoming essential, this trend is expected to drive sustained market growth.

Restraint:

Complexity of integration with existing systems

Legacy manufacturing setups often require extensive modifications to accommodate advanced inspection technologies, leading to increased implementation costs and technical hurdles. Additionally, ensuring seamless interoperability between automated QC solutions and enterprise resource planning (ERP) systems demand specialized expertise. Companies must invest in skilled personnel and robust integration frameworks to overcome these obstacles, which can slow down adoption rates.

Opportunity:

Increased focus on AI-powered predictive quality

By leveraging machine learning algorithms and big data analytics, manufacturers can anticipate defects before they occur, optimizing production efficiency. Predictive QC systems enable proactive decision-making, reducing waste and improving product reliability. Additionally, the integration of IoT-enabled sensors enhances real-time data collection, allowing businesses to refine quality assurance processes dynamically.

Threat:

High rate of implementation failures

Many businesses struggle with system calibration, data accuracy, and workflow disruptions during deployment, leading to inefficiencies. Additionally, inadequate training and resistance to technological change can hinder successful implementation. Companies must develop comprehensive strategies to mitigate risks, including phased rollouts, employee training programs, and continuous system optimization.

Covid-19 Impact:

The COVID-19 pandemic had a mixed impact on the automated industrial quality control market, influencing both supply chains and technological adoption. While initial disruptions in manufacturing led to delays in system deployment, the crisis accelerated the demand for automation-driven quality assurance. Industries prioritized contactless inspection methods to maintain operational continuity, increasing reliance on AI-powered QC solutions.

The machine vision systems segment is expected to be the largest during the forecast period

The machine vision systems segment is expected to account for the largest market share during the forecast period driven by its ability to facilitate high-speed and highly precise defect detection. These automated systems significantly improve manufacturing accuracy by eliminating errors associated with manual inspections. Their widespread integration across industries such as electronics, automotive, and pharmaceuticals underscores their importance in maintaining production consistency.

The dimensional inspection segment is expected to have the highest CAGR during the forecast period

Over the forecast period, the dimensional inspection segment is predicted to witness the highest growth rate due to its critical role in ensuring product conformity and precision engineering. These advanced measurement tools help manufacturers maintain strict tolerances, improving component consistency and overall production quality. With growing reliance on automated inspection technologies, dimensional measurement systems are increasingly integrated into smart manufacturing frameworks.

Region with largest share:

During the forecast period, the North America region is expected to hold the largest market share owing to its strong industrial infrastructure and widespread adoption of automated QC solutions. The presence of established technology providers and stringent regulatory standards drives continuous investment in advanced quality assurance tools. Additionally, manufacturers in sectors such as aerospace, automotive, and healthcare are implementing automated inspection technologies to meet compliance requirements.

Region with highest CAGR:

Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR fueled by rapid industrial expansion, increasing automation, and rising demand for precision manufacturing. Countries like China, India, and Japan are actively investing in AI-driven quality control systems to enhance production accuracy and efficiency. The transition toward smart factories and digital manufacturing initiatives is further accelerating the adoption of automated QC solutions.

Key players in the market

Some of the key players in Automated Industrial Quality Control (Qc) Market include ATS Automation, Balluff GmbH, Banner Engineering Corp., Basler AG, Beckhoff Automation, Cognex Corporation, FLIR Systems, Hexagon AB, Honeywell International Inc., IFM Electronic GmbH, Keyence Corporation, Mitsubishi Electric Corporation, Omron Corporation, Rockwell Automation Inc., SICK AG, Siemens AG, Teledyne Technologies and Zebra Technologies.

Key Developments:

In March 2024, Hach introduced the new BioTector B7000 Online ATP Monitoring System for real-time detection of microbial contamination in water treatment processes. It provides rapid results in 5-10 minutes.

In March 2024, Thermo Fisher launched the new Dionex Inuvion Ion Chromatography system designed for simplified and versatile ion analysis for environmental, industrial and municipal water testing labs.

In February 2024, Thermo Fisher announced the launch of its 'Make in India' Class 1 analyser-based Continuous Ambient Air Quality Monitoring System (CAAQMS) to support India's environmental monitoring efforts.

Solutions Covered:

  • Machine Vision Systems
  • Non-Destructive Testing (NDT) Methods
  • Coordinate Measuring Machines (CMMs)
  • Sensors & Gauges
  • Other Solutions

Inspections Covered:

  • Dimensional Inspection
  • Surface Inspection
  • Functional Inspection
  • Chemical Inspection

Components Covered:

  • Hardware
  • Software
  • Services

Applications Covered:

  • Defect Detection
  • Dimensional Measurement
  • Assembly Verification
  • Packaging Inspection
  • Code & Label Verification
  • Process Monitoring
  • Other Applications

End Users Covered:

  • Automotive
  • Electronics & Semiconductors
  • Food & Beverage
  • Pharmaceuticals & Medical Devices
  • Aerospace & Defense
  • Metals & Machinery
  • Energy & Utilities
  • Logistics & Warehousing
  • Other End Users

Regions Covered:

  • North America
    • US
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • Italy
    • France
    • Spain
    • Rest of Europe
  • Asia Pacific
    • Japan
    • China
    • India
    • Australia
    • New Zealand
    • South Korea
    • Rest of Asia Pacific
  • South America
    • Argentina
    • Brazil
    • Chile
    • Rest of South America
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Qatar
    • South Africa
    • Rest of Middle East & Africa

What our report offers:

  • Market share assessments for the regional and country-level segments
  • Strategic recommendations for the new entrants
  • Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
  • Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
  • Strategic recommendations in key business segments based on the market estimations
  • Competitive landscaping mapping the key common trends
  • Company profiling with detailed strategies, financials, and recent developments
  • Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

  • Company Profiling
    • Comprehensive profiling of additional market players (up to 3)
    • SWOT Analysis of key players (up to 3)
  • Regional Segmentation
    • Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
  • Competitive Benchmarking
    • Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

Table of Contents

1 Executive Summary

2 Preface

  • 2.1 Abstract
  • 2.2 Stake Holders
  • 2.3 Research Scope
  • 2.4 Research Methodology
    • 2.4.1 Data Mining
    • 2.4.2 Data Analysis
    • 2.4.3 Data Validation
    • 2.4.4 Research Approach
  • 2.5 Research Sources
    • 2.5.1 Primary Research Sources
    • 2.5.2 Secondary Research Sources
    • 2.5.3 Assumptions

3 Market Trend Analysis

  • 3.1 Introduction
  • 3.2 Drivers
  • 3.3 Restraints
  • 3.4 Opportunities
  • 3.5 Threats
  • 3.6 Application Analysis
  • 3.7 End User Analysis
  • 3.8 Emerging Markets
  • 3.9 Impact of Covid-19

4 Porters Five Force Analysis

  • 4.1 Bargaining power of suppliers
  • 4.2 Bargaining power of buyers
  • 4.3 Threat of substitutes
  • 4.4 Threat of new entrants
  • 4.5 Competitive rivalry

5 Global Automated Industrial Quality Control (Qc) Market, By Solution

  • 5.1 Introduction
  • 5.2 Machine Vision Systems
  • 5.3 Non-Destructive Testing (NDT) Methods
    • 5.3.1 Ultrasonic Testing (UT)
    • 5.3.2 X-ray/Radiography Inspection
    • 5.3.3 Eddy Current Testing (ECT)
    • 5.3.4 Thermography/Infrared Thermography
    • 5.3.5 Acoustic Emission Testing (AET)
    • 5.3.6 Magnetic Particle Testing (MPT)
    • 5.3.7 Liquid Penetrant Testing (LPT)
  • 5.4 Coordinate Measuring Machines (CMMs)
    • 5.4.1 Bridge CMMs
    • 5.4.2 Cantilever CMMs
    • 5.4.3 Gantry CMMs
    • 5.4.4 Horizontal Arm CMMs
    • 5.4.5 Other Coordinate Measuring Machines (CMMs)
  • 5.5 Sensors & Gauges
  • 5.6 Other Solutions

6 Global Automated Industrial Quality Control (Qc) Market, By Inspection

  • 6.1 Introduction
  • 6.2 Dimensional Inspection
  • 6.3 Surface Inspection
  • 6.4 Functional Inspection
  • 6.5 Chemical Inspection

7 Global Automated Industrial Quality Control (Qc) Market, By Component

  • 7.1 Introduction
  • 7.2 Hardware
    • 7.2.1 Cameras
    • 7.2.2 Robots & Robotic Arms
    • 7.2.3 Scanners
  • 7.3 Software
    • 7.3.1 Data Analytics Tools
    • 7.3.2 AI/ML Algorithms
  • 7.4 Services
    • 7.4.1 System Integration
    • 7.4.2 Maintenance & Support
    • 7.4.3 Consulting & Training

8 Global Automated Industrial Quality Control (Qc) Market, By Application

  • 8.1 Introduction
  • 8.2 Defect Detection
  • 8.3 Dimensional Measurement
  • 8.4 Assembly Verification
  • 8.5 Packaging Inspection
  • 8.6 Code & Label Verification
  • 8.7 Process Monitoring
  • 8.8 Other Applications

9 Global Automated Industrial Quality Control (Qc) Market, By End User

  • 9.1 Introduction
  • 9.2 Automotive
  • 9.3 Electronics & Semiconductors
  • 9.4 Food & Beverage
  • 9.5 Pharmaceuticals & Medical Devices
  • 9.6 Aerospace & Defense
  • 9.7 Metals & Machinery
  • 9.8 Energy & Utilities
  • 9.9 Logistics & Warehousing
  • 9.10 Other End Users

10 Global Automated Industrial Quality Control (Qc) Market, By Geography

  • 10.1 Introduction
  • 10.2 North America
    • 10.2.1 US
    • 10.2.2 Canada
    • 10.2.3 Mexico
  • 10.3 Europe
    • 10.3.1 Germany
    • 10.3.2 UK
    • 10.3.3 Italy
    • 10.3.4 France
    • 10.3.5 Spain
    • 10.3.6 Rest of Europe
  • 10.4 Asia Pacific
    • 10.4.1 Japan
    • 10.4.2 China
    • 10.4.3 India
    • 10.4.4 Australia
    • 10.4.5 New Zealand
    • 10.4.6 South Korea
    • 10.4.7 Rest of Asia Pacific
  • 10.5 South America
    • 10.5.1 Argentina
    • 10.5.2 Brazil
    • 10.5.3 Chile
    • 10.5.4 Rest of South America
  • 10.6 Middle East & Africa
    • 10.6.1 Saudi Arabia
    • 10.6.2 UAE
    • 10.6.3 Qatar
    • 10.6.4 South Africa
    • 10.6.5 Rest of Middle East & Africa

11 Key Developments

  • 11.1 Agreements, Partnerships, Collaborations and Joint Ventures
  • 11.2 Acquisitions & Mergers
  • 11.3 New Product Launch
  • 11.4 Expansions
  • 11.5 Other Key Strategies

12 Company Profiling

  • 12.1 ATS Automation
  • 12.2 Balluff GmbH
  • 12.3 Banner Engineering Corp.
  • 12.4 Basler AG
  • 12.5 Beckhoff Automation
  • 12.6 Cognex Corporation
  • 12.7 FLIR Systems
  • 12.8 Hexagon AB
  • 12.9 Honeywell International Inc.
  • 12.10 IFM Electronic GmbH
  • 12.11 Keyence Corporation
  • 12.12 Mitsubishi Electric Corporation
  • 12.13 Omron Corporation
  • 12.14 Rockwell Automation Inc.
  • 12.15 SICK AG
  • 12.16 Siemens AG
  • 12.17 Teledyne Technologies
  • 12.18 Zebra Technologies
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